Stainless steel precision casting with CNC machining in house Stainless steel precision casting 007 manufacturer from China Winnington Casting CO.,LTD

Stainless steel precision casting with CNC machining in house

Place of Origin:

Zhejiang, China (Mainland)


	Add to My Favorites
HiSupplier Escrow	Share \|

Product Detail

Model No.: Stainless steel precision c...

X5CrNi18-10 Stainless steel precision casting with CNC machining in house and ISO 9001.

X5CrNi18-10 Stainless steel precision casting with CNC machining in house and ISO 9001.

Quick Detail:

Casting of Tee valve in flow control industry;
Material: AISI 304, UNS S30400, BSEN 1.4301, AS 304, DIN X5CrNi18-10;
Casting process: silica sol lost wax method;
Weight: 0.7 kg;
Foundry with PED Certification;
ISO9001:2008 certificated;
Chemical composition tested by spectrometer for each heat No.;
NDT available.

Description:

The most common material that Winnington cast:

Stainless Steel (70%)

Carbon Steel

Alloy Steel

303, 430, 420, CF3M (AISI 316L), CF8M (AISI 316), CF8 (AISI 304),CD4MCu, CD4MCuN,ANC20,1.4408,1.4517, 1.4306, 1.4581, 17-4PH, SCS1

and more

WCB, WCC, 1020, S355JR, SCS16, SCS14, SCS13, 1.0619, 1045 , LCC

and more

SCM41, 15CrMo, ANC2,CLA12C,42CrMo,7Q,8Q,4140,6150

and more

Precision Casting (ceremic shell lost wax) Process:

1. Mould making. A wax mould is made according to the CAD system.

2. Wax Pattern making. Molten wax (recycled) is poured into the mould and formed a model that exactly same shape as the cast part.

3. Wax assembly. The wax patterns are connected to the runner system by hot knife according to certain rules. When this finish, a pattern tree is ready.

4. Slurry Dipping. The wax pattern tree is dipped into a slurry of silica, then into a sand-like stucco, or dry crystalline silica of a controlled grain size. The slurry and grit combination is called ceramic shell mould material, although it is not literally made of ceramic. This shell is allowed to dry, and the process is repeated until at least a half-inch coating covers the entire piece. The bigger the piece, the thicker the shell needs to be.

5. Burnout. The ceramic shell coated piece is placed cup-down in an autoclave, who hardens the silica coatings into a shell, and the wax melts and runs out. This process makes hollow in the shell where formerly occupied by the wax.

6. Pouring. The shell is preheated in the clave to harden the patches and remove all traces of moisture, then placed cup-upwards onto a sand bed. Metal is melted in a furnace, then poured carefully into the shell. The shell has to be hot because otherwise the temperature difference would shatter it. The filled shells are then allowed to cool.

7. Release. The shell is hammered or sand-blasted away, releasing the rough casting. The gates, which are also created in metal, are cut off.

8. Machining and finishing. The casting is shot blasted and then machined to required tolerance if necessary. Further surface treatment like plating or polishing can also be operated according to customer requirement.

Applications:

Pumps
Valves
Pipe Fittings
Automotive
Marine and Oil
Machinery
Power & Energy
Other Mechanical Castings

Specifications:

Casting process type	silica sol lost wax casting
Maximum Casting Size	500500350mm
Casting weight	10g~80kg
Wall thickness	1.5-2mm Min
Standards	ASTM,JIS,DIN,BS,MIL
Machining	CNC machining, CNC lathe
Surface finish method	electro polishing, satin finish, hand polishing, pickled, zinc plating, vibration polishing;
Tolerances Standard	VDG P690 for raw casting parts
NDT services	Dye test, X ray test etc

Competitive Advantage:

Winnington One-stop Services

Tool Making

With in house expertise and tool shop, we have the complete engineering team to create molding / tooling necessary for production

Secondary Machining

We are equipped with High-precision CNC lathe/milling center to process the interior and exterior of various types of curved surfaces such as cylinder, cones, contrate, chamfer, bevel edges, screw thread, milling holes and boring holes, while conforming to the JB/T8324.1-96 Standard.

Testing and Inspection

We provide a number of testing and inspection services including ultrasonic inspection, magnetic particle inspection, material hardness and/or material properties testing.

Surface Finishing

We provide customers with various surface finishing treatments, including mirror polishing, passivation, sand blasting, shot blasting, barrel finishing and vibratory finishing. Or other finishing that required.